Update - brew days, new equipment, and contamination

The last few weeks have brought many great advances in our brewing as well as a fairly major set back. First, the bad news. On February 22nd we brewed our Muckalee Oatmeal Stout and were very excited about the progress of this beer was making in fermentation. While bottling our Scotch Ale on March 9th I checked in on the gravity of the M.O.S. ultimately deciding it needed more time to sit on the yeast. The theif I used to take the sample must not have been sanitized properly, or a rogue hair or dust mite fell into the brew because when I went to check on it again on March 18th the beer had a white mold layer on the top and gave off a sour smell and flavor (yeah, I tried it). Here is what Lactobaccilus looks like:


Lactobacillus Monster

I've noticed earlier brews were taking on similar properties but to a lesser extent. Well, I have learned my lesson and have had to dump all 5 gallons of the Muckalee Oatmeal Stout. The Homebrewtalk forums claim that the beer is salvagable if aged for several months but this beer was so contaminated that I think the only remedy was to count the losses and move on. With previous batches having similar effects (sour flavor and thin white film during fermentation), we realize we need to completely overhaul our sanitation process and bleach bomb everything we use to brew. We will try to age our bottled scotch ale (also effected by contamination) for a few months to see if the problem is remedied.

Now for the good news! We received another shipment of brewing toys from MoreBeer! last week including a new 5 gallon fermentation vessle. We also thouroghly sanitized our 5 gallon carboy giving us two open vessels to fill with beer. The day after St. Patrick's day, filled up on soda bread and guinness from the day before, I brewed our Áth na Ríogh Irish Red Ale. The brew day went well with the airlock bubbling less than 12 hours after boil. Fermentation was so vigorous that we had to hook up a blow off tube after an old faithful type moment. This venture was followed up by yet another brew day yesterday. We brewed the Áth na Ríogh Irish Red Ale again but with a varied grain bill. With the local home brewing store out of roasted barley we moved along with just the crystal malts. So hopefully after the contamination setback that has plagued our brews in early march, we can move on to perfecting the product.

Some pictures from the brew days:

Bringin' the heat!

Steeping the grains


Full boil

Northland Brewery Equipment

A couple of great freinds and our personal "brew couple" at Beach Brewings brought up a great point in a recent post on their blog. Jeremy writes "The trick is to find a good balance on overall knowledge while at the same time perfecting your craft in a specialized area." We totally agree with this point and believe that our main focus has become European style ales (including browns, stouts, scotches and reds). While we will not be limited to just these styles, we will try to keep this an area of greater focus while mixing in some of the other great beer styles sporadically.

Another side project being worked on here at NB is label production. Labels are the first things that people see when shopping for new beer to try and often times the most visually creative are the first brews to be bought up. While we have no previous experience or natural artistic creativity in realm of label making, we will be doing our best to provide the greatest visual appeal as we can. Something to look forward to!

Slainte,

Taxford

7 comments:

  1. Ugh stupid Lacto monster! Sorry to hear about your brews bud! But look at it this way. It's all in the way of progress. We don't grow unless we fail. I do suggest though the switch to Star San. You can get a 32oz bottle from Midwest for $12. The nice thing about it, is you can reuse it for months! And it has a visual indicator that tells you when it's no longer effective (It clouds up). We've been using the first 3 gallons of sanitizing solution for the last 4 batches now. Anyways... that's my plug :-)

    Love the equipment station downstairs too! That rocks. You mentioned you just bought another 5 gallon fermenter. From what I've been reading, you can usually get free <5 gallon buckets by asking around to local supermarkets/bakeries. Aparently they have frosting and other things that comes in those 5 gallon food grade pails!

    Don't forget to post your label ideas!

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  2. Oh I should also mention too, that I've read Oxyclean Free is great for nuking/washing! It gets rid of the old beer smells in equipment and nukes a lot of germs. It also is great for getting labels off old beer bottles. Just toss a half scoop in with a sink full of water/bottles and the labels fall off in a matter of hours.

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  4. Mr. Axford! I don't think I ever mentioned it, but I have some graphic design in my not too distant past (if you consider <5-6 years "not too..."). If you need some help or any feedback on the labels, don't be afraid to ask.

    Good luck on the beers, my man. I gotta try some of these someday soon! :)

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  5. Thanks for the posts... As far as the cleaning goes, I've been starting to sanitize with a bleach concentration (about 200 ppm). I've been wanting to find a more environmentally friendly way to clean my equipment but needed to get the infected equipment sanitized asap. As for the labeling process... it is going smoothly (somewhat) and have had only minor setbacks. Finding free images to use and learning two new computer programs on a less than adequate Toshiba are the two main challenges I face. I've drawn up a Muckalee Oatmeal Stout label and should unveil it very soon. Anyway, thanks again for the posts.

    Taxford

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  6. I liked your idea for the brewing rack...so I went to Lowes and bought a nice metal rack for storage...now that I look at this picture again a week later... I think I got the exact same one lol! Great idea bud!

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  7. Here's a great podcast on Bleach/Vinegar sanitizing solution: http://media.libsyn.com/media/basicbrewing/bbr03-29-07.mp3

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